Effect of wear on production efficiency of disc granulator
The impact of disc granulator parts wear on production efficiency is mainly reflected in the following aspects:
1. Production decline, wear resulting in increased clearance: the disc and barrel of the disc granulator will gradually wear out during long-term operation, resulting in a decrease in the diameter of the disc, an increase in the diameter of the hole in the barrel, and a gradual increase in the gap between the two. This will increase the residual amount of material in the barrel, so that the material from the diameter gap to the direction of the feed increase, resulting in a decrease in the pelletizer output.
2. Material quality decline, wear affect the material plasticization: the wear of the disc and barrel will affect the plasticization effect of the material, resulting in uneven particle quality and decreased strength. The increase in the residence time of the material in the barrel may lead to the decomposition of the material and affect the quality of the final product.
3. Increase of equipment failure and increase of torque force: If the material is mixed with a metal foreign body or the material is not uniformly plasticized, the torque force of the disc may suddenly increase, exceeding the strength limit of the disc, resulting in the disc being twisted. The high temperature and corrosion caused by wear will accelerate the aging of equipment components and increase the frequency of equipment failures.
4. Increased maintenance costs and frequent replacement of parts: parts with serious wear need to be replaced frequently, increasing the maintenance cost of organic fertilizer equipment.
5. Increased energy consumption, reduced operating efficiency: Wear and tear caused by reduced equipment operating efficiency, will increase energy consumption.
6. Environmental impact, dust increase: wear may lead to a decrease in equipment tightness, increase dust emissions, and pollute the environment.
Through the above measures, it can effectively reduce the impact of disc granulator parts wear on production efficiency, extend the service life of the equipment, and improve production efficiency.