5 Tons Per Hour Organic Fertilizer Disc Granulation Production Line (two )
The compost lump materials after compost should be transported into the chain crusher for grinding before the granulating process. This type crusher using the latest technology and high-quality steel, system optimization design, so it is of large yield and high reliability.
3. Vertical mixer
The machine is mainly used for the mixing of raw materials, vertical mixer to mix fully the crushed materials for better granulation. It is not easy to stick to the material and wear resistance. The colloidal-pin wheel reducer has the characteristics of compact structure, convenient operation, uniform mixing, and convenient discharge and transportation
Granulating process is the core part in this production line. Disc granulator machine can be chosen to granulate the materials evenly. This series disc granulator is a new type of tilting disc granulation equipments, granulation rate can reach more than 95%. The main gear of granulator is using high frequency quenching, and its service life is doubled.
5. Rotary dryer
water content of the particles generally exceeds the indicators after forming, requiring low temperature drying, the moisture content of organic materials is about 30% ~ 40% after fermentation, and the moisture content of the particles after granulation is generally between 15% ~ 20%, which needs drying treatment with rotary dryer, because the fertilizer quality index of moisture content requires less than 14%, Therefore, the drying process is an indispensable and important process in the process of fertilizer production, which directly affects the output, quality and energy consumption.
Drying materials are transported by belt conveyor and feeding into the rotary cooler, the cooling process mainly involves the use of wind fans to feed natural air into the cooler through pipelines to cool the materials.
7. Rotary screener and automatic packing machine
Materials were screened after cooling, and the large particles of materials are crushed were transported into granulator with the sifted powder by the return belt for re-granulation, and the finished products enter the coating machine and automatic packaging system for packaging. Granules packing machine is used for the quantitative packing of fertilizer granules. It consists of automatic weighing and packing machine, conveyor, sealing machine and feeder, high weighing accuracy, convenient operation. Packed fertilizer will be stored for sale.
1. Adopt semi-wet material crusher, having strong adaptability to the moisture content.
2. Granule polishing machine makes spherical granules with uniform size, smooth surface and high strength. Suitable for connecting with various granulator.
3. Belt conveyor and other supporting equipment are used to connect the whole line.
4. Compact structure, stable performance, easy operation and maintenance.
5. The equipment is optional according to your actual requirement.
We will provide the customized service for you according to your requirements, and we will dispatch professional engineer for installation to our customer’s countries. fertilizer production equipment plays the important role in the organic planting and breeding, it can process the animal manure, into the organic fertilizers, not only solve the problems of organic raw materials sources, but also protect the environment and get the additional income, and the fertilizers will provide organic nutrients for the crops in the planting, it also contributes to the development of organic agriculture, helping solve a series of problems brought by modern agriculture, such as serious soil erosion and land quality decline, environmental pollution and energy consumption caused by heavy use of pesticides and fertilizers, and loss of species diversity. It also helps to raise farmers' income and develop rural economy, which has great development potential.