The core units of the production line are clearly visible in the on-site photos. The fermentation section employs a large wheel-type compost turner; its wide, toothed turning wheels offer powerful mixing capabilities, deep turning action, and ample oxygen supply. This ensures high-temperature aerobic fermentation, accelerates the decomposition of manure, effectively eliminates insect eggs and harmful pathogens, and is ideally suited for large-scale trough-style fermentation operations.

Once fermented and decomposed, the raw materials are conveyed to the granulation section, where a flat-die granulator produces organic fertilizer granules. The raw granules are then fed into a spheronizer to smooth and shape them—removing burrs and standardizing particle size—thereby enhancing roundness and visual quality. The resulting granules are durable and resistant to breakage, facilitating storage, transport, and mechanized application. At the end of the line, fully automated quantitative packaging equipment handles automatic weighing and bag stitching, significantly reducing manual labor and boosting the automation level of the entire production process.

The process layout ensures seamless integration across the entire workflow: raw material fermentation, crushing, granulation, spheronizing, and final packaging. Tailored to the specific needs of northern livestock farms, the production line processes cattle and sheep manure and crop straw on-site, transforming waste into commercial organic fertilizer. This improves soil quality in orchards and farmlands while supporting the development of regional ecological circular agriculture. The equipment features a robust structure designed for stable, reliable operation under the demanding conditions typical of the north, such as significant day-night temperature fluctuations and dusty environments.

We can design comprehensive organic fertilizer production line solutions based on specific capacity requirements, flexibly combining wheel-type compost turners, flat-die granulation units, spheronizers, and automated packaging lines to support configurations ranging from 1 to 10 tons per hour. If you are planning an organic fertilizer processing plant, please feel free to contact us for process layout drawings, equipment price quotes, and reference cases of operational projects in various locations.