Intelligent Production Requirements for Organic Fertilizer Double Axis Mixers
The core of the intelligent production requirements for organic fertilizer double axis mixers revolves around creating a fully integrated, precise material control, self-sensing, and data-traceable system for the entire bio organic fertilizer produciton line. It is designed to adapt to the high viscosity, multiple impurities, and flexible proportioning characteristics of organic fertilizer raw materials, achieving homogeneous mixing, automated operation, and intelligent maintenance. The specific requirements are concentrated in four areas:
1. Precise Parameter Intelligent Control: Supports variable frequency adjustment of mixing speed and discharge speed, automatically matching parameters based on raw material moisture content and proportioning; equipped with online humidity and material level detection modules to provide real-time feedback on mixing status, automatically adjusting the feeding amount to prevent overflow and uneven mixing, ensuring the homogeneity of the organic fertilizer mixture.
2. Seamless Production Line Integration: Requires PLC communication and interconnection with upstream multi-bin single-scale batching systems and downstream granulation equipment. After receiving the batching completion signal, it automatically starts, and after the mixing meets the standards, it discharges the material to the downstream equipment with a single click, achieving automated connection of the entire biological organic fertilizer production line from batching to mixing to granulation, without manual intervention.
3. Self-Sensing and Warning for fertilizer produciton machine Status: Equipped with vibration, temperature, and current monitoring sensors to monitor the operating status of bearings, motors, and mixing paddles in real time. It automatically alarms and shuts down in case of material blockage, overload, or component wear; equipped with automatic sensing for material shortage and overflow, achieving continuous intelligent operation of feeding, mixing, and discharging.
4. Data Management and Traceability: Supports automatic collection and storage of operating parameters, mixing time, and raw material batches; can be connected to the enterprise MES system to achieve digital management of formula calling, production records, and process optimization; equipped with remote monitoring and operation functions, supporting remote viewing of equipment status and parameter adjustment, adapting to unattended production needs.

